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Engines: GoWesty High Performance Waterboxer Upgrades Are NOT "Engine Swaps"

We have built our industry-leading reputation on our waterboxer engine program. Our staff of mechanical engineers, expert machinists, and engine assemblers have been dedicated to furthering the development of the water-cooled flat four for over 15 years. Our goal is to build the world's most powerful, reliable, efficient, and smog legal waterboxer engines that money can buy. If this is the type of power plant you want in your vehicle, you've come to the right place.

At GoWesty, we believe in the waterboxer. We get calls all the time asking if we do “engine swaps,” like the Subaru or in-line “Jetta” engine. We have carefully analyzed the different options available, and we've had the opportunity to look closely at several vehicles with various engine swaps. We came to the conclusion that we were going to invest our time and effort in developing the waterboxer design in the direction that VW undoubtedly would have gone had they continued to produce the waterboxer. Our goal is simple: Improve power and efficiency while simultaneously improving reliability. We don't design or build anything radical here, just high quality engines born from quality engineering and quality parts. Our 2400cc and 2500cc options produce more torque than either the 2.2 Subaru & 2.0 VW Inline-4, for less money and without creating a white elephant. And even the most worn-out, out of balance waterboxer is smoother than any in-line engine on the planet. We have come to the conclusion that—dollar for dollar and ft-lb for ft-lb.—the Waterboxer just can’t be beat.

We offer three waterboxer options above the base 2200cc engine. Even our base rebuilt waterboxer is a stronger-than-stock engine, but with the following three higher output engine options you get all of the regular items included in our base rebuild list PLUS the modifications detailed below. All of these higher performance engines will operate fine with the original, unmodified fuel injection system. We also offer a “hot wire” air mass sensor substitute for the restrictive, problematic, and no longer available from Bosch “air flap box” air flow meter currently employed on all waterboxers.  We are currently working on a completely new, state of the art electronic fuel injection system to replace the outdated Digifant system. This will ultimately extract EVEN MORE reliable power. This "plug 'n' play" upgrade will be available in the coming months and will further improve top-end performance of all our performance engines already on the road. We have fined tuned  camshaft profiles and compression ratio of all our engines. Our base 2200cc engine AND our 2300cc engine are BOTH OK to run on regular. The 2.4 is OK to run on middle grade fuel; the 2.5 requires 91. However: We recommend 91 for all of our engines just as a matter of precaution. If for some reason your engine experiences a momentary over-heating episode, the extra octane may very well save your behind. Additionally, at current prices for gasoline per gallon, the price difference between regular fuel and premium has never been lower as a percentage.

GoWesty 2200cc base high output engine
:

*8.7:1 compression, with 95 hp & 130 ft.lbs of torque
• Engine cases (block), machined as needed
• Porsche piston-cooling oil jets ("squirters") installed (beginning 2/09)
• New cylinder head studs as required
• Crankshaft machined as needed
• Connecting rods rebuilt and precisely installed
 - Large end re-sized and custom fitted to each rod journal
 - Small end re-bushed with GoWesty exclusive custom-made bushing
 - Length adjusted for proper piston height, and matched to each other
 - Rod bolts replaced with OEM non-stretch bolts
 - Balanced to each other, and end to end
• A different, exclusive GoWesty proprietary camshaft grind specifically for this engine
 - Starting with new, 108 degree lobe center camshaft
 - Guaranteed to pass tail pipe emissions test in all 50 states
- Grind selected for good idle and low-end torque
• New hydraulic lifters, made in the USA
• All new tappet adjustment screws
• All new bearings: main, rod, and camshaft
• New oil pump, OE VW German cover, and special OE sealing nuts
• New proprietary GoWesty forged pistons
 - Forged exclusively for GoWesty by JE Pistons, USA
 - State of the art "slipper skirt" design
 - Ceramic coated crowns
 - Molybdenum disulfide ("moly") coated skirts
• New USA made custom 96mm forged JE ceramic coated pistons
• Original "seasoned" cylinders, precision bored and diamond-honed
• GoWesty "seasoned" cylinder heads (click here for the full cylinder head story)
 - AMC brand (made in Spain)
 - Heavier duty casting than original German
 - Completely disassembled
 - All the valves are scrapped
 - OE German quality intake and exhaust valves
 - De-burred intake and exhaust ports, precision three-angle valve grind
• New OE quality GRAF brand water pump
• V-belt pulley, coolant x-tube, connection hose, and steel elbow installed
• New correct oil pressure switches installed in their correct locations
• Cleaned cooler installed
• Machined flywheel or flex plate installed, and crankshaft endplay properly set
• Valve covers, intake manifolds, and plenum re-painted and installed (exchange)
• Distributor drive installed in correct position
• Correct spark plugs installed with anti-seize compound
• Crated and ready to ship
• This engine OK to run on regular 87 octane fuel and will pass tail pipe emissions test**
 
GoWesty 2300cc higher output engine:
*9.0:1 compression, with 105 hp & 145 ft.lbs of torque
• Everything detailed in the 2200, plus:
• Specially machined connecting rods & crankshaft with 78.65mm stroke
Custom made in USA 96.5mm forged and coated JE brand pistons
• An exclusive proprietary camshaft grind specifically for this engine
• This engine OK to run on regular 87 octane fuel and will pass tail pipe emissions test**

GoWesty 2400cc higher output engine:
*9.4:1 compression, with 115 hp & 160 ft.lbs of torque
• Everything detailed in the 2200, plus:
• Specially machined connecting rods & crankshaft with 82mm stroke
Custom made in USA 96.5mm forged and coated JE brand pistons
• A exclusive proprietary camshaft grind specifically for this engine
• This engine requires middle-grade 89 octane fuel and will pass tail pipe emissions test **

GoWesty 2500cc highest output engine:
*9.7:1 compression, with 125 hp & 175 ft-lbs of torque
• Everything detailed in the 2200, plus:
• Specially machined connecting rods & crankshaft with 84.5mm stroke
Custom made in USA 97mm forged and coated JE brand pistons
• This engine requires 91 octane fuel and will pass tail emissions test
 

**We strongly recommend 91 octane fuel for all of our engines as a matter of precaution.

 

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GoWesty! Camper Products is a privately owned company specializing in parts, accessories, sales and service of Volkswagen (R) campers. It is not affiliated in any way with Volkswagen of America or Volkswagen AG. "Vanagon", "Bus", "VW", "Volkswagen", and "Eurovan" are registered trademarks and should be considered as such throughout our entire website.

 

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